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Z1203B DC Power Coupler

Revision History
Created 25 December 2010
Revised 26 April 2012 to correct typographic error and to revise shipping to distinguish east/west of the Mississippi River to reflect increased shipping costs.
 

Table of Contents
Introduction

Specifications
Typical_Installation_Arrangement
Typical_Installation_Arrangement
Special_Features_of_Z1203A
Sample_Installation_with_Remote_Power_Control
Pricing

 


Introduction

The Z1203B Active Antenna Power Coupler provides a way to couple or inject DC power into a coaxial cable so as to power remote devices, such as Clifton Laboratories’ Z10040B Norton amplifier or the Z1501 Active Antenna.  Although designed for compatibility with Clifton Laboratories products, the Z1203B may be used to power other remote devices within its ratings.

Clifton Laboratories previously produced the Z1203A Active Antenna Power Coupler. (The Z1203A is no longer in production.) The differences between the "A" and "B" coupler are:

Property Z1203A Z1203B
Power Source Requires 13.8V DC from an external power source Powered from 120V/60HzAC mains. Includes external "wall wart" transformer. Z1203B has rectifier, filter and voltage regulator.
Output Voltage Depends on supply; normal range is 10-15V and operation above 16V is not recommended. Adjustable from 9V to 24V
Maximum Current Output 200mA 400mA
Active Antenna Connector BNC or Optional "F" BNC Only

The Z1203B is available as a kit or assembled and tested. It includes a powder coated, silk screened steel enclosure.

 
Z1203B Rear View

 

Z1203B Front View

 


Specifications

Parameter

Value

Dimensions

(Width, Depth, Height) Approx.  3.75” x 4.5” x 1.62 inches, (95mm x 115mm x 42mm) powder coated, silk screened steel enclosure, excluding extensions for BNC connectors, DC power connector, feet and LED.  Weight approx.  8 ounces (225 grams).

DC Ratings

Output up to 400mA to remote device, voltage adjustable between 9V and 24V (approximate values), AC power is through a "wall wart" transformer, 24V, 20VA rating. (This transformer is available only for 120V/60Hz. Please contact Clifton Laboratories if your AC mains power is different.)

Maximum RF Power

The Z1203B is designed to be used with typical receiver power levels and should not be used to inject DC voltage into a transmitting circuit.

Frequency Range

20 KHz – 30 MHz; usable to 10 KHz - 100 MHz

Insertion Loss

1.0 dB typical over range 20 KHz – 30 MHz; not to exceed 2 dB over this frequency range.

Protective Measures

Gas trap on active antenna input; reverse voltage protection; automatic resetting overload fuse and over-voltage MOV. 

The Z1203B's Assembly and Operation manual may be read by clicking here or from my Documents page. There is an update to the current Z1203B manual available here or from my Documents page.

 


Typical Installation Arrangement

If remote power control is not needed (such as where the user does not transmit or where a transmitting antenna is sufficiently far from the remote device so as to not need remote shutdown ability), the following diagram shows the normal installation arrangement.

 


Special Features of Z1203B

With three unique features, the Z1203B goes well beyond being a simple DC power injector:

  • Isolated receiver output;
  • Flexible remote DC power control and
  • Active pull down.

The receiver output is isolated, i.e., it is not connected to the Z1203B's ground. This helps reduce power line conducted noise from being picked up on the remote active antenna.

Clifton Laboratories products, such as the Z10040B Norton amplifier (as well as the older Z10040A) and the  Z1501D Active Antenna may be powered with a separate DC power connector or over the output coaxial cable. Remote power simplifies outdoor installation and saves the expense of running a separate power feed.

Input connections in both the Z10040B and Z1501D are routed through relays. When the device is not powered, the input circuit switches to a "safe" position, disconnecting the input. This has two purposes:

  • First, to reduce the risk of damage from lightning or static build up when the device is not being used.
  • Second, it provides a way to prevent strong signals from nearby transmitting antennas from damaging the devices, which is of obvious concern to radio amateurs.

Making use of the automatic input protection feature of the Z10040B and Z1501D when transmitting requires switching the DC power supply off and on. The Z1203B makes this easy by providing a control input to enable and disable the DC output. For maximum flexibility, the control signal functionality is configurable by moving a jumper shunt to enable DC power when the control signal is taken low or when the control signal is taken high. The Z1203B's power remain connected to external transformer at all times, with the remote device power being energized or un-energized depending on the state of the control signal.

The Z1203B's front panel LED indicates status:

  • Green: DC power is provided to the active antenna or other remote device;
  • Yellow: DC power is removed from the active antenna or  remote device through the TX CTRL line being activated.

Although a remote control simple switch provides a great deal of benefit, the Z1203B adds a second feature, active pull down. When power is removed from a remote device, it takes some milliseconds for the filter and bypass  capacitors to discharge and drop to a level where the input protection relay releases to the safe mode. Of course, during the time between control signal assertion and relay operation, the input is not in safe mode. The Z1203B adds circuitry to discharge the remote device's capacitive storage through a low value resistor, switched into place when the control signal is in voltage disable mode.

The two oscilloscope captures below show the benefit of the Z1203B's active pull down feature, reducing the time it takes for a Z10040B to go to safe mode by simply removing DC power.


Time to enter safe mode with simple power removal: 11.5 ms

 

Time to enter safe mode with Z1203A and Active Pull Down 3.6 ms


 

Sample Installation with Remote Power Control

The block diagram below shows how the Z1203B's remote power control may be used with a typical transceiver, Elecraft's K3.

The receiver connection is made to the K3's Aux RF Input, while the remote power control is connected to the K3's KEY OUT line. A 2.4K resistor is added to bring the KEY OUT line to 13.8V in receive mode. When the K3 is in transmit mode, the KEY OUT line drops to near 0 volts and the Z1203B switches the active antenna DC voltage to zero thereby placing the remote device into safe mode.

 

 

Pricing

Product Option Price (US$)
Z1203B kit, with all parts, including printed circuit board, components, connectors, powder coated, silk screen enclosure and DC power cord $69.95
Z1203B assembled and tested. $94.95
Shipping via Priority Mail to US addresses east of the Mississippi River. (For international shipping please inquire.) $7.50
Shipping via Priority Mail to US addresses west of the Mississippi River. $11.00
Virginia sales tax for shipping to addresses within the Commonwealth of Virginia 5%

Note: If a Z1203B is purchased with a Z1501D Active Antenna, a special price applies. See the Z1501D pricing section for details.

The Z1203B does not come with a printed manual; the user is responsible for downloading and printing a copy of the Z1203B manual, available by clicking here.

Payment may be made via PayPal to orders@cliftonlaboratories.com or by check or money order (payable to Clifton Laboratories) at the address at the top of this page.