Clifton Laboratories 7236 Clifton Road  Clifton VA 20124 tel: (703) 830 0368 fax: (703) 830 0711

E-mail: Jack.Smith@cliftonlaboratories.com
 

 

To search within the Clifton Laboratories site, enter your search term below.
 

 


Home
Up
Updates
Current Products
Prior Products - no longer available
Documents
Book
Software Updates
Softrock Lite 6.2
Adventures in Electronics and Radio
Elecraft K2 and K3 Transceivers

 

Metal Oxide Varistor (MOV) Characteristics

I've added metal oxide varistors (MOV) as power supply protective devices to several projects under development. So far, the only one that has made it to an available kit is the Z10040A Norton Amplifier, but they will appear in future kits.

All these kits require DC power in the 13-15 volt range, and my thought in adding the MOV is not so much to protect the kit electronics from an inadvertent of an over-voltage but rather to limit the damage a gross over-voltage condition generated externally might cause to other equipment powered from the same source.

MOVs are voltage-dependent resistors applied in shunt across the circuit to be protected as illustrated below.
 

Typical MOV application. The MOV is connected in shunt across the power source, behind the fuse.

Until its voltage threshold is reached, the MOV acts like a high value resistor, carrying a small leakage current. When the threshold  voltage is reached or exceeded, however, the MOV changes state to become a low value resistor, thereby limiting or "clamping" the voltage to the threshold value plus some additional IR drop through the MOV body.

The conceptual sketch below shows the current I through an MOV is as a function of the voltage V across the MOV. Below the threshold voltage Vth, we see leakage current. Above Vth, the MOV switches to high conductance mode and the current increases significantly with only a small increase in voltage. (The incremental resistance in high conductance mode is the slope of the VI curve, or ΔV/ΔI
 

MOVs are bi-directional and may therefore be used across AC circuits, although all my kits are low voltage DC powered.

I thought it would be useful to measure the performance of the two MOV types I've used:

Manufacturer Part No. Operate VDC Clamp VDC Energy (J) Capacitance (pF)
Raychem/Tyco ROV14-180M 18 at 1mA 36 at 50A 4.7 14898
Littlefuse V18ZA40P 14.4 at 10mA 37 at 20A 80 22000

The ROV14-180M is 14 mm diameter, about the same diameter as a dime. The V18ZA40P is 20mm diameter, slightly smaller than a quarter, as seen below.

ROV14-180M (left) and V18ZA40P (right) Metal Oxide Varistors

How can a part the size of a quarter dissipate hundreds of watts? The answer is that these ratings are for very short duration pulses, so that the total power dissipated in the MOV is small. The industry standard test procedure uses a waveform called an "8/20 μs waveform" illustrated below. As long as the repetition frequency of the test waveform is kept small, the total power dissipated by the MOV under test can be safely limited.
 


One more ratings point—note the maximum power rating in joules (J). One joule is one watt--second, so in theory the ROV14-180M will dissipate 4.7 watts for one second and the V18ZA40P 80 watts for one second. More usefully for clamping short duration transients, the main purpose of the MOV, during a single 100 microsecond period these two devices are theoretically capable of dissipating 47KW and 800KW respectively.  In practice, other limitations may prevent these figures from being  realized, but the concept is clear—the MOV's are capable of clamping very large voltage spikes, provided they are of sufficiently short duration. The continuous power ratings are much more modest, of course, 100 mw for the ROV18-180M and 1 watt for the V18ZA40P.

This ability can be contrasted with  the much lower clamping ability of, for example, a Zener diode rated at the same continuous power as shown in the figure below, extracted from ON Semiconductor Application Note AN-784, http://www.onsemi.com/pub_link/Collateral/AN784-D.PDF .


As the graph shows, even a small MOV with a continuous 100 mw power rating can handle far more peak power  than even a 5 watt Zener diode.

The reason for this difference can be seen in the photograph of the two MOVs; note the leads are attached to a bulk chunk of material, which is then given an insulating epoxy coating. Unlike the Zener diode, the MOV has no small semiconductor junction with tiny  wires joining the die to the diode's leads. Hence, there is sufficient thermal mass to handle short duration overloads thousands of times greater than the continuous duty rating.

 

I don't have an easy way of generating a test waveform duplicating the industry standard 8/20 μs pulse, so I developed an alternative test waveform. It's a voltage ramp, from a positive to a negative voltage, with a duration of 10 ms, repeated once per second, corresponding to a duty cycle of 1%. The oscilloscope capture below shows the test voltage waveform, although at a lower amplitude than used in the MOV measurements.
 

The oscilloscope capture below shows the pulse repetition frequency; one pulse every 1,000 milliseconds (one second.)
 

The figure below shows the test setup. The voltage waveform is generated by an HP 8904A multi-synthesizer, which drives a Kepco BOP 100-1M bipolar power supply / amplifier. The MOV under test connects across the BOP 100-1M output  terminals. The current through the MOV under test is monitored by a Tektronix TDS-430 digital oscilloscope with a TCP-202 Hall effect broadband current probe on the "Y" input and the voltage across the MOV is seen on the oscilloscope's "X" axis, in order to duplicate the conceptual VI plot presented earlier. The oscilloscope's trace information is transferred using a Prologix GPIB-USB interface adapter to a Dell PC, where it is saved and rendered using KE5FX's 7470.exe program.
 

The BOP 100-1M has a maximum current output of ±1 A and a maximum output voltage of ± 100 V. Hence, the maximum current through the MOV under test will be clamped at 1 A by the BOP 100-1M's internal current limiting. (There are separate + and - current limiting thresholds in the BOP 100-1M and they are not quite equal nor are they exactly at 1.00 A in my unit.)

Before collecting data in the X-Y mode, I looked at the voltage and current as a function of time, with an ROV14-180M MOV. Channel 1 (black) shows the voltage across the MOV and Channel 2 (red) the current through the MOV. Channel 2 is shown as 500mVΩ. This is Tektronix's way of saying mA when a current probe is used. Hence, Channel 2's scale is 500 mA/division.

Several things can be seen in this oscilloscope image. First, the MOV clamps the positive going waveform at 26.8V, and the maximum current, disregarding the lead in spike, is around 800 mA. The negative voltage peak is -26V and the MOV is driven into conduction, with a peak current of 1.1 ampere. However, there's sufficient asymmetry in the BOP 100-1M current limiting to cause the voltage and current waveforms for positive and negative excursions to appear quite different. To verify this asymmetry as being in the BOP 100-1M's clipping limits and not the MOV, I reversed the MOV in the test circuit and found no perceptible change in the current or voltage waveforms.

 


Switching the oscilloscope to XY mode, with voltage on the horizontal axis and current on the vertical axis shows the MOV to behave more or less like the conceptual sketch shows. (The odd looking loops are related to the MOV's capacitance and the finite slew rate of the BOP 100-1M amplifier and can be disregarded for this discussion.)

The transition from non-conducting to conducting is reasonably sharp, and symmetrical. Low resistance mode starts to be seen at ±20 V and it's in full effect by ±22 or 23 V. The BOP 100-1M's maximum current limit peaks at +1.4A and -1.25A, with both likely being short spikes before the BOP 100-1M's current limiting circuit can take effect. Consequently, data for currents exceeding ±1A should be regarded with some caution.
 


We can approximate the ROV14-180M's resistance in the high conduction mode by looking at the V-I curve, as illustrated below. The approximate resistance is 4.8 ohms, although there seems to be some indication that the V-I curve is becoming steeper, indicating lower dynamic resistance, with increasing current.
 

The XY oscilloscope capture below is for the V18ZA40P MOV. It shows transition to high conduction mode at slightly lower voltage than the example ROV14-180M, but MOVs typically show a wide threshold variation, with, for example, the ROV14-180M quoted at ±20%.

The V18ZA40P also shows a steeper V-I curve in the high conduction range, indicating lower dynamic resistance than found for the ROV14-180M. This is not unexpected, given the relative power difference between the two parts.