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HP 803A, HP417A and
HP608C
A state-of-the-art VHF Impedance Measuring System, circa 1950
Revision History
04 June 2009 Original version
Table of Contents
Performance_Specifications
How_the_803A_Operates
Behind_the_Front_Panel
How_the_Bridge_is_Operated
50_Ohm_Load_Measurement_Results
Impedance_of_RG-223_Coaxial_Cable
Before the vector network analyzer, dinosaurs ruled the
world and real men used bridges or slotted lines for VHF and UHF impedance
measurements. Or so it seems.
In undergraduate electrical engineering school's
transmission line laboratory in 1967, we made impedance measurements with both
slotted lines and a much superior device—as it directly read impedance magnitude
and phase—a Hewlett Packard 803A bridge. The transmission line lab had, of
course, an accompanying HP 417A VHF/UHF super-regenerative receiver and a HP
608E signal generator.
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Around ten or twelve years ago, I acquired an 803A bridge and
a 417A receiver. Two weeks ago Mike, W4XN, gave me the missing link, an HP608C
signal generator. As an experiment in impedance measuring circa 1950-1960, I set
up the 803A, 417A and 608C today. I cheated in one respect, however. To increase
the 417A's sensitivity, I added a broadband Mini-Circuits amplifier between the
bridge and receiver. (The 417A is reasonably sensitive, specified at 5μV and I
found it closer to 3μV. However, the 803A has 40 dB loss in the unbalanced case
and as balance is approached the loss increases to the point where the signal
disappears into the noise.) |
The photo below is from the April 1950 edition of HP Journal (vol. 1, no. 8)
which features the 803A bridge.
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HP provides, in its 1960 catalog, the following block diagram
showing how the 803A is connected. |
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Performance
Specifications
I've also extracted performance specifications from the HP's 1960 catalog:
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From the same source, the 417A specifications: |
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The 608C's specifications are: |
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How the 803A Operates
A detailed analysis of the 803A's operating principles is
provided in the HP Journal's
April 1950
edition, with the following being a brief summary extracted from HP's 1960
catalog: |
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By 1967, of course, the 803A was no longer "state of the art." Rather such
instruments as HP's 4815A RF Vector Impedance meter, the 8405A vector voltmeter
and the innovative 8410A vector network analyzer were available offering
superior ease of use, accuracy and better frequency range, although at a higher
price. An earlier instrument, Boonton's 250 RX Meter was also available (HP
bought Boonton and sold the 250 RX meter as an HP product).
And, of course, whether it was wise to put the latest and
greatest test equipment into the hands of undergraduate EE students is another
question. It is pretty difficult to damage the 803A bridge and associated
equipment, short of dropping it out the lab's second story window, which I am
also sure entered into the equation of which gear to outfit an introductory
laboratory with.
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HP608C set up in my basement shop.
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My HP 417A VHF/UHF Receiver
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My 803A Bridge
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Behind the Front Panel
It's been some years since I used the 803A and I found the phase adjustment knob
rather stiff. The 803A manual says "no lubrication required. The instrument is
lifetime lubricated at the factory." I suppose HP didn't think the lifetime of
the 803A would be 50 to 60 years, so I decided to remove the front enclosure
shell and lubricate the bearings.
I'm glad I did, as it let me see the mechanical care used
by HP in the instrument.
The image below shows the 803A's main casting. It's
aluminum, around 3/8th inch thick. I've reinstalled the phase adjustment knob so
I can turn the control after oiling the bearings. |
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A view of the phase adjustment gearing. The casting has several oil holes to
which I added a few drops of light oil.
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The impedance magnitude drive is more mechanically complex. Note the
anti-backlash gear (split and spring-loaded) and the sector gear. It's difficult
to see but the sector gear moves the piston and coax that is just visible behind
the plate with the N coaxial connector.The main
controls, I believe, are transferred into the real bridge part of the instrument
located in the rear half of the box and casting via shafts connected to the
gears.
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If you look carefully at the first photo showing the bridge's internals, you'll
note a name "MELPAR" scratched into the casting. Melpar was the name of a
defense contractor with a very prominent office building at Route 50 and
the Beltway in Fairfax County. In fact, for many years when I worked in the
District of Columbia, I would drive by the Melpar building heading into and
returning from the District. Melpar is now owned by E-Systems, I believe, and
the building is still in place with the new name on it.
One reason the building stood out is that it has a small
antenna range on the roof, which is something you don't see every day.
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MELPAR scratched into the casting.
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How the Bridge is Operated
Like most bridges, the controls are manipulated to null
the output signal. Since the 417A is a super-regenerative receiver, the signal
generator should be AM modulated with a suitable tone, usually the standard 400
or 1000 Hz frequencies built into the 608C. Using headphones, the controls are
adjusted for minimum received signal.
It's usually easier to find the balance point by reducing
the signal generator output and quickly turning the impedance and phase controls
through their range for a broad null. Then increase the signal level and adjust
for a more accurate null condition.
The 803A's dial reads directly in ohms impedance. The
phase angle is calibrated in degrees positive and negative, but is directly
reading only at 100 MHz. (Or, megacycles as the instruments say.) At other
frequencies, the phase angle must be corrected by multiplying the dial reading
by f/100 where f is the frequency.
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In order to achieve the instrument's rated ±2% accuracy, it is also necessary to
apply correction factors to both the indicated impedance and phase readings.
The manual supplied with each 803A has several pages of
unique correction curves, particular to that instrument, as identified by serial
number. If the bridge were recalibrated by HP, a new set of correction curves
would be generated.
As might be suspected, I don't have the correction curves
for my particular bridge. This means the overall accuracy is closer to ±5%
instead of the 2% range achievable with the magnitude and phase corrections
applied.
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Typical correction curves supplied with the instruction
manual. The curves are instrument specific and are necessary to obtain the
rated accuracy.
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50 Ohm Load Measurement Results
To assess the 803A"s accuracy, I measured a
Mini-Circuits
KARN50-18 termination. The KARN50-18 is an inexpensive, but reasonable
quality 50 ohm load in an N connector, with a return loss of 35 dB or more from
DC to 1 GHz. Mini-Circuits "typical" data says the KARN50-18 will have a return
loss of at least 44 dB up to 1 GHz. With a 44 dB return loss, a pure resistive
load will be between 49.4 and 50.6 ohms.
The figure below shows the results over the range 55 - 480
MHz. (I've corrected the phase values for frequency.) It shows a periodic
effect, as seen in the calibration data. The phase is reasonably close to the
expected near 0 value, being 2.5 degrees in the worse case.
The impedance magnitude, however, shows a clear bias
downward, with an average error of -6.4%. This is not too far from the ±5% (plus
an additional term for frequency) error quoted by HP for the 803A without error
correction. |
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Impedance of
RG-223 Coaxial Cable As another test of the
803A, I measured the impedance of a short length of RG-223 coaxial cable
equipped with male BNC connectors at both ends. As tested, the assembly includes
an N-BNC adapter installed at the 803A's UNKNOWN port, and a BNC F-F adapter at
the far end. The overall cable length, including the adapters is 32 inches.
RG-223 has a characteristic impedance of 50 ohms.
I measured the cables impedance with the BNC F-F adapter
open and with a BNC shorting cap. The cable characteristic impedance magnitude Z0
is thus Z0 = Sqrt(ZSC*ZOC) where ZSC
and ZOC are the short circuit and open circuit magnitudes.
The results below show reasonably consistency, but with
the same bias low as seen with the KARN50-18 data.
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Zoc |
Zoc |
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Frequency
(MHz) |
Z (Ohms) |
Phase Raw
(Deg) |
Phase Corr.
(Deg) |
Z (Ohms) |
Phase Raw
(Deg) |
Phase Corr.
(Deg) |
Zo
(Ohms) |
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55 |
7.82 |
-155 |
-85.25 |
278 |
158.2 |
87.01 |
46.63 |
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100 |
70.5 |
87 |
87 |
28.3 |
-85.3 |
-85.3 |
44.67 |
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It isn't necessarily in accordance with the processes described in the 803A's
manual, but we know the instrument's error at 55 MHz and at 100 MHz, based on
measured KARN50-18 termination data. Suppose we just ratio up the Zo data by the
same proportion?The result is ZO = 50.1
ohms at 55 MHz and ZO = 47.5 ohms at 100 MHz, representing
considerable improvement over the uncorrected values.
If the cable's characteristic impedance has no reactive
component, then the open and short circuit impedance angles should be
symmetrical about 0, i.e., the two angles should sum to 0 degrees. At 55
MHz, the two angles sum to 1.76 and to 1.70 at 100 MHz. This non-zero value
reflects both a small instrument phase error and the fact that a real cable has
a non-zero imaginary impedance component. |
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