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Comments on the Elecraft reflector suggest that headphones
present a variable impedance over the normal amateur radio operating range of
say, 300 to 3000 Hz.
I've measured several headphones and a couple of
communications loudspeakers as well. The data demonstrates little impedance
variation for common headphones I tested. My limited loudspeaker data shows much
greater resonance effects.
Table of Contents
Test_Setup
Headphones_and_Speakers_Tested_
Western_Electric_U1
Four_Modern_Headphones_
On-Head_/_Off-Head_
Telex_Pro_Comm_460_Headphones
Loudspeakers
Written 04 September 20008
Revised 05 Sept 2008 to add on head / off head impedance plots
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Test Setup
I originally hoped I could use my HP87510A vector network
analyzer to measure headphone impedance. Although the 87510A has a minimum
guaranteed frequency of 100 KHz, it can be used with quite reasonable accuracy
down to 3 KHz, with some care. However, research shows that the dominant
variation in headphone impedance is from diaphragm resonance occurring in the
range around 1 KHz and below.
The advantage of using a VNA is that the real and
imaginary component of impedance can be measured. After looking at data over the
range 3 - 20 KHz, however, it turned out that the headphones I measured were
close to purely resistive over this frequency range. Measuring the headphone
inductance at 100 Hz and 1 KHz also showed rather low values.
Accordingly, I decided to use a measurement method that
determines the magnitude, but not the phase angle, of the headphone impedance.
The test setup, illustrated below, is essentially an AC ohmmeter, with a
computer controlled frequency source. The computer program sets the test
frequency, reads the current through the headphones under test and the voltage
across the headphones. This process is repeated across the target frequency
range.
|Z| = |V|/|I|, where the | | symbol indicates magnitude.
The data is taken over a frequency range of 20 - 6000 Hz,
in 25 Hz steps. 6 KHz as an upper frequency range is well over the typical
3 or 3.5 KHz maximum communications response. As a check on the accuracy of the
setup, I also ran a sweep on a 750 ohm 1% resistor over the same frequency
range. The computed resistance was within ±0.1% of the DC value of the resistor,
as determined with the HP34410A digital multimeter in 4-wire ohms mode.
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Headphones and
Speakers Tested I took impedance data for
the following headphones:
- Heil Pro Set (older model, no phasing switch)
- Heil ?? Similar to the Pro Set but with smaller ear
cups resting on your ears, not surrouding your ears like the Pro Set. I've
owned both Heil headsets for 10 or 12 years or more and can't locate the
model numbers at the moment.
- Sony MDR-V600 "hi-fi" headphones with large earcups.
- Sony MDR-62, "hi-fi" headphones with small ear pads
that rest on top of your ears.
- Telex Pro Comm 460, 600 ohm mono headphones that are
25 years old or so.
As a comparison headphone point:
- Western Electric U1 handset receiver from a 500
series desk telephone, date of manufacture 4-9-63,
The loudspeakers are:
- Unknown manufacturer 2.75 inch diameter loudspeaker
without enclosure, operated facing upward resting on the test bench.
- General Electric MASTR PRO two-way radio loudspeaker
in the MASTR PRO cast metal enclosure. The enclosure has louvers on the rear
panel.
- Drake MS7 speaker in enclosure—the matching speaker
for Drake's 7-line (TR-7/R7). The speaker enclosure has an open back.
All headphones except the Telex Pro Comm unit are stereo.
My tests operate the left and right reproducers in parallel. Hence, the
impedance data should be multiplied by two if individual reproducer
results are required.
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Western Electric U1
Let's look at the Western Electric U1 reproducer first because it demonstrates
by far the most shaped response. Data for the U1 is scarce, but from what I can
determine, its nominal impedance is 150 ohms. This matches quite closely my
measured data at 1000 Hz.I removed the U1 from the
500 series telephone instrument but placed the plastic cap over the U1
reproducer as a partial attempt to duplicate its normal environment. The
telephone network is intentionally restricted to 300 - 3000 Hz, and over this
range, the U1's impedance varies from 60 ohms to 230 ohms. Impedance peaks
are quite pronounced around 1500 Hz and 3500 Hz.

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Four Modern Headphones
The four "modern" headphones I looked at show very little
impedance change with frequency. (My definition of "modern" may differ from
yours; the last headphones I purchased are at least 10 or 12 years old now.)
Two headphones show a modest impedance peak around 150 Hz,
which is below the normal amateur radio frequency range. As I understand it,
this peak is likely due to diaphragm resonance.
Over the frequency range 300 Hz - 3000 Hz, all four of
these headphones can be considered for all practical purposes as resistive loads
of the value indicated on the plot.
Why don't we see more variation, such as the Western
Electric U1 displays? The answer is that the headphone designers have done their
best to provide constant impedance over a wide frequency range. This
requires a combination of low inductance coils in the reproducer and, to
intentionally reduce the electrical Q, high series resistance, compared
with the inductive reactance of the reproducer coil. (Why do designers want flat
impedance? When fed from a voltage source, as is normally the case, the audio
power delivered to the headphones is inversely proportional to the impedance. To
maintain constant audio power to the headphones, therefore, requires constant
impedance. The Western Electric engineers had a different goal—to shape the U1's
sound reproduction to match human hearing peaks and reduce network bandwidth.
Hence, the U1's design for non-constant impedance. There's another point, of
course; to transform the electrical audio signal into sound pressure in a way
that does not substantially vary with frequency. That's well beyond our purpose,
however, so I'll leave that discussion for another day.)

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On-Head / Off-Head
Geoff, GM4ESD, asked whether headphones demonstrate impedance
shifts when measured in open air versus the normal on-head position.
To assess the difference, I measured my Sony MDR-V600 and
Heil Pro Set headphones under two conditions; open air with the cups facing
outward and in the normal mode, clamped on an "artificial head." I don't have a
real artificial head and I didn't care to sit with for a series of measurements
with the 'phones clamped on my head, so I used two thick catalogs (one from
Mouser and one from DigiKey) and adjusted the headphones so the ear muffs made
good contact with the catalogs. I don't know if this represents a good or
bad model of a human head.
The two plots below show rather modest changes in
impedance between open air and my "simulated head," on the order of 1% or less.
The plots below appear to show greater change with
frequency than the consolidated plot above. This is a consequence of the
vertical scale used in the plots. The total change with frequency is around 10%
from minimum impedance to maximum impedance for the Sony MDR-V600 and around 15%
for the Heil Pro Set. The expanded and offset vertical axis in the two plots
below emphasize this rather small variation.
If, by the way, you are interested in how data should be
visually presented, I'm aware of no better books than the ones by Edward Tufte,
http://www.edwardtufte.com/tufte/.
I own three of his books and each is a gem, worth reading and re-reading every
couple of years.
The MDR-V600 headphones show a main resonance around 200
Hz, and significant secondary resonances around 1500, 3500 and 5000 Hz.
These could well represent multiple drivers within the headphones or different
dimensional resonances of the headphones. The speed of sound in dry air is 1129
feet/sec. The three secondary resonance peaks, therefore, correspond to
wavelengths of 9.0, 3.9 and 2.7 inches. If we look for a half-wave resonance
mode, i.e., reflection from a fixed point 0.25 wavelengths distant, the
relevant distances are 2.25, 1.0 and 0.63 inches. These dimensions are quite
similar to the headphones' height, width and thickness. Whether this is a
coincidence or related to the impedance peaks, I don't know, but it is curious.
Also remember that the two plots below are for a single
transducer, i.e., stereo mode, one channel. The multiple headphone plot above
parallels the left and right channels to better model how these headphones are
used with most communications receivers. Elecraft's K3, however, has separate
left and right amplifiers, so the single transducer impedance is more directly
useful. That is, if you wish to simulate a Heil Pro Set when looking at the K3's
audio output, a 220 ohm resistor from tip to sleeve and a second 220 ohm
resistor from ring to sleeve would be appropriate. At no frequency over
the range 20 - 6000 Hz will the resistor depart from the measured headphone
impedance by as much as 10% and for almost the entire frequency range it will be
within 5%. |
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The last open air / simulated head data is from a Sony MDR-62
headphone, a lightweight "over the ear" design without the sound blocking
ear muffs of either the Heil Pro Set or the Sony MDR-V600. The MDR-62 shows a
major primary resonance around 150 Hz, with a much smaller secondary resonance
at 5 KHz.
Although the peak looks quite pronounced in this plot due
to the Y-axis offset, in fact, the peak represents only about a 30% increase in
impedance.

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Telex Pro Comm 460
Headphones Because the Telex Pro Comm 460,
600 ohm headphones have such a different impedance, I'll use a separate plot for
it. I also looked at these headphones up to 12 KHz and the upward slope seen
above 1 KHz is not due to resonance but seems to be related to the transducer's
inductance as it continues in a similar fashion up to the highest data point I
collected at 12 KHz. I don't have an explanation for the kinks and inflection
points, as these occur well above the frequency of normal mechanical resonance.
It may be related to electrical resonance of the transducer inductance.

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Loudspeakers
Unlike the headphones, all three loudspeakers exhibit
pronounced mechanical resonance impedance peaks. The open air and MASTR PRO
speakers show smaller impedance peaks at harmonics of the main mechanical
resonance. (All three speaker seem to be 3.2 ohm nominal devices.) The
resonant frequency and Q, as I understand it, depends upon both the speaker
construction and enclosure.
Loudspeakers of the type studied are designed to convert
electrical energy to sound pressure with high efficiency. Headphone designers
are much less concerned with efficiency, and can therefore trade efficiency
against flat impedance response.
The MASTR PRO speaker has some unusual characteristics.
First, note that the resonance peak is the smallest of the three speakers
studied. More interesting, however, is the drop in impedance with increasing
frequency. This is indeed odd, as the normal characteristic is for the impedance
to slightly dip after resonance and then increase with increasing frequency, due
to the voice coil's inductance. Some speaker designs employ special construction
techniques to flatten the high frequency rise in impedance, but the MASTR
PRO speaker drops down to 1.5 ohms or so by 6 KHz. I first thought the MASTR PRO
data was contaminated, so I ran it a second time and found the second data
points laid exactly on top of the original data set, so the impedance drop with
increasing frequency is real. |
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