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6 dB Hybrid Coupler
Experiments
[last revised 08 March 2008]
Table of Contents
Introduction
6_dB_Coupler_Schematic
6_dB_Coupler_Design_2
6_dB_Coupler_Design_3
6_dB_Coupler_Design_4
6_dB_Coupler_Design_5
6_dB_Coupler_Design__6
6_dB_Coupler_Design_7
6_dB_Coupler_Design_8
Minicircuits_ZFRSC-2050
Minicircuit_ZFSC-2-1W
RCA_VH476_CATV_Splitter
Wilkinson_Lumped_Element_Combiner
15_MHz_Low_Pass_Filter_
IP3_Performance_of_Combiners
Click on any of the lines above to jump to that section of
this page.
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Introduction
I've mentioned working on intermodulation testing of a 10
watt 40 meter amplifier built around a 2SC1945 transistor in a single-ended
configuration. In order to perform intermodulation testing, I inject two
single signals into the amplifier's input, combining the two signals with a
hybrid coupler. This is the standard approach to generating two-tone test
signals for receiver and low power amplifier testing and is widely covered in
the amateur literature.
My current combiner is a Minicircuits device with 3 dB
nominal loss. However, I wondered if a 6-dB combiner might provide increased
port-to-port isolation.
I should also mention that these devices are known by
various names, including "hybrid combiner," "hybrid coupler" or "hybrid
splitter." The term "hybrid" derives from telephone circuitry where a special
transformer and associated RC network was developed many years ago to convert a
two-wire subscriber loop into a four-wire circuit for the telephone instrument.
A two-wire circuit means that communications can be transmitted in both
directions (talking and receiving) over a single pair of wires. A four-wire
circuit, in contrast, uses one pair of wires in each direction. The
traditional twisted pair telephone circuit is a two-wire circuit, but inside a
telephone instrument, separate paths are provided for the microphone and ear
piece. The hybrid coupler unit inside a traditional telephone instrument
combines the separate talk and receive circuits and places them onto the
two-wire circuit to the serving wire center. However, the hybrid combiner
isolates the instrument's talk and receive signals from each other, as
otherwise there would be a feedback howl between the microphone and ear piece.
Passive hybrids are generally reversible, i.e., you may
use one to split a single signal into two equal paths or you may combine two
signals into one.
Port-to-port isolation is an important measure of combiner
performance, as is the loss between input and output.
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The following figure shows the hybrid combiner use we'll concentrate on --
combining two signal sources for intermodulation testing.
The two most common hybrid coupler designs have either 3 dB
or 6 dB combining loss. This page discusses both 3 and 6 dB versions. |
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I should mention that you can't—or at least should
not—combine two signal generators with a simple coaxial "T" connector or two
series resistors. The reason is that the output of Generator A couples into
Generator B and vice versa. Almost without exception, the result will be that
Generator A creates unwanted output signals or intermodulation from its output
mixing with Generator B's frequency and vice versa. In some cases and with some
generators you might get away with a direct "T" connection but normally we
wish to isolate Generator A's output from that of Generator B and vice versa.
The hybrid coupler, perhaps backed up with attenuators, provides that isolation.
6 dB Coupler Schematic
The 6 dB couplers I built follow the schematic below. It can
be found in many places, such as the ARRL Handbook for Radio Amateurs (1999
ed.), at page 26.40. The Handbook suggests T1 be wound as 10 turns no. 30 enamel
magnet wire, bifilar wound on a FT23-77 core for 1-50 MHz coverage. The design
is said to provide 40 to 50 dB isolation between ports. |
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6 dB Coupler - Design 1
I prefer binocular cores (more properly known as "multi-aperture" cores) to
toroidial forms and my junkbox only had Type 43 and type 61 binocular cores, so
my versions slightly vary from the ARRL's description.
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Version 1. Built into the lid of a Hammond die-cast box.
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Version 1, exterior view.
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The first coupler I built is with a BN43-2402 core, wound
with 6 turns no. 34 magnet wire, bifilar. It uses 5%, 51 ohm resistors and is
built into the top of a Hammond die-cast box. (Fair-Rite, the core
manufacturer, calls this core a model 2843002402.)
The data below is taken with an HP 8752B vector network analyzer.
Over almost the complete range 300 KHz - 100 MHz (log
frequency scale) the splitting loss is within 0.02 dB.
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The coupler also exhibits more than acceptable isolation, running between
45 and 55 dB over the HF amateur bands.
Common Port Terminated with 50 Ohm
Precision Load |
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Common Port Terminated with Short Circuit |
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Common Port Terminated with Open Circuit |
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Common Port Terminated with Precision 75 Ohm Load |
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Common Port Terminated with Precision 25 Ohm Load |
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6 dB Coupler Design 2
I built a second hybrid into a small piece of 2"x2" aluminum square tubing to
see whether these results could be duplicated when built with 49.9 ohm, 1%
resistors.
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The above version differs by using 49.9 ohm, 1%, 1/8 watt resistors as well as
being more compact. The transformer is also wound with No. 34 enamel wire,
bifilar wound, but with four turns. The core, a BN43-2402, is the same.
With fewer turns, we expect this design to have worse low
frequency performance and the data confirms that expectation. Over the
range 1.8 - 30 MHz, the splitting loss varies only 0.02 dB or so, which is more
than acceptably flat. (Note the vertical scale differs between this plot and the
earlier one.)
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The second version's port-to-port isolation is a bit disappointing when compared
with the first version. It's still quite usable, but it's clearly not as good as
the first example.
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The figure below compares the first coupler (green trace) with the second
coupler (black trace). I assume the first coupler's performance is related to
having more turns on the core and happenstance of core and parts placement.
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One measure of isolation is to look at one output port when the other is
terminated in a short circuit or an open circuit. The reference condition is to
terminate the unused port with a precision 50 ohm load.
The figure below shows the hybrid combiner's output on one
port when the other port is open circuited. As expected, over the useful
frequency range, the output changes little between proper termination (green
trace) and an open circuit (black trace).
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Likewise, placing a short circuit on one port whilst looking at the second port
(black trace), shows little change in output compared with the precision
termination (green trace) case.
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6 dB Coupler Design 3
With the thought that a larger core would provide improved low frequency
performance, I wound a new transformer, consisting of three bifilar turns
of no. 22 enamel wire on a Fair-Rite 284300302 core. The 302 core is about three
times the size of the 2401 core in all linear dimensions and hence will have
quite a bit more inductance.The splitting loss is
slightly better than the 2402 cores, but the frequency response is not nearly as
flat. Indeed, the expected improvement in low frequency response is not to be
seen in the data. Rather, at the low frequency end, the splitting loss reduces
to around 4 dB.
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The '302 core version's isolation is, however, terrible, compared with the
smaller core case. The green trace is for the first prototype, with a 2402 core.
The black trace is the second prototype with the '302 core. The 302 core version
is 15 to 20 dB inferior than the 2402 core prototype, a result I did not expect.
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I'm at a loss to explain the relatively poor performance of the hybrid
combiner with the '302 core. It's possible that the windings were damaged (easy
to do when winding on a ferrite core, as the edges are sharp and can easily
scrape the enamel insulation off the wire.) |
6 dB Coupler Design 4
I've rewound the BN43-302 core with 4 bifilar turns of #26 AWG
Polythermaleze wire. Polythermaleze insulation is not subject to nearly the same
risk of abrasion as normal enamel wire and it's also heat-resistant. It cannot
be melted with a soldering iron.
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BN43-302 core (left) and BN43-2402 core (right). The
paper has a grid 0.2" x 0.2."
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BN43-302 core installed.
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The coupling or insertion loss makes much more sense after rewinding the
BN43-302 core. It's close to the expected 6 dB value although it still drops off
more than the smaller core at lower frequencies.
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The larger BN43-302 core after rewinding shows inferior isolation compared with
either the first or second prototypes constructed with the small '2402 core. The
second '302 core exhibits about 5 dB better isolation than the first core, but
it's not as good overall as either of the '2402 designs.
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6 dB Coupler Design 5
With the thought that perhaps the BN43-302 tests had too many windings, I
tried a two winding version. The windings are two bifilar turns of #26 AWG
Polythermaleze wire. The wires are tightly twisted, perhaps 12-14 turns/inch.
First, the coupling plot. The data shows that reducing the
turns from four to two reduces the low frequency performance, even at 1.8 MHz.
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The two turn version exhibits considerably less isolation than the four turn
sample, with 10-12 dB less port-to-port loss.
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6 dB Coupler Design 6
I next tried four bifilar wound turns of #26 AWG
Polythermaleze wire on a ferrite toroid core, FT50-77. 77 Material has a higher
permeability than 43 Material, 2000 versus 800 at low frequencies.
The power split results are quite acceptable, with around 0.1
dB variation between 1.8 and 30 MHz. The splitting loss is slightly greater than
the theoretical 6 dB, but still well within the acceptable range.
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The isolation is remarkably flat over the range 1.8 - 30 MHz, although at
around 32 dB it's noticeably inferior to the best binocular core results.
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6 dB Coupler Design 7
The next transformer is wound with 5 bifilar turns, no. 28
enameled magnet wire on a Fair-Rite part number 2643002402 toroid core. This
core has the same outer and inner diameter as an FT37-43 part, but is about 50%
thicker, which increases the inductance per turn.
Compared with the 77 Material core, we see increased loss,
nearly 1 dB over the theoretical 6 dB splitting factor. Within the range
1.8 - 30 MHz, flatness is acceptable, but not as good as with the 77 Material
core.
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Isolation leaves something to be desired as well, at least at frequencies below
10 MHz or so.
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6 dB Coupler Design 8
Snelling (Soft
ferrites: properties and applications (2nd Ed.) by E. C Snelling) says
that the optimum transformer core for frequencies above 5 MHz or so is either a
binocular core or a toroid core that looks like a bead, i.e., tall with a small
diameter hole. I tried a three turn bifilar wound transformer on a Fair-Rite
part 2643021801 ferrite bead. This part has a length of 0.470" and outer
diameter of 0.200" with a 0.062" hole. As the part number suggests, it's Type 43
material. The winding is three turns, no. 28 enamel magnet wire, tightly
twisted.
Incidentally, Snelling's book is well worth reading if you
have more than a passing interest in ferrites, but the price tag is in the
stratosphere. Amazon has one copy of the first edition listed at $395 and
another copy of the first edition for $450, but no 2nd editions. I
obtained a copy by inter-library loan a few years ago and photocopied a few key
references.
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The split data is reasonable, although not as flat as some of the other samples.
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The port-to-port isolation is decent and quite usable in most applications over
the 1.8 - 30 MHz range. At 3.5 - 30 MHz, the isolation is at least 35 dB, which
is adequate for many purposes. I suspect another turn or so would improve this
transformer, but with 28 AWG wire, the core is fully filled with three bifilar
turns.
50 ohm precision termination on common
port |
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The following plots show port-to-port isolation under conditions of other than
50 ohm termination on the common port. The worst case isolation (short or open)
drops to around 12 dB, although with moderate mismatches (25 ohms or 75 ohms)
the isolation remains in the 20-24 dB range.
Short circuit on common port |
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Open circuit on common port |
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75 Ohm Precision Termination on Common Port |
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25 Ohm Precision Termination on Common Port |
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Minicircuits ZFRSC-2050
The ZFRSC-2050 is a simple resistive splitter/combiner,
along the lines shown in the schematic below. A careful study of the schematic
shows that it is fully symmetrical, i.e., any port may be used as the common and
the other two ports used as the inputs/outputs.
Having only passive resistive components, this design is
largely immune from the intermodulation concerns arising from ferrite core
transformers. The price paid for that immunity, however, is poor isolation, both
port-to-port and splitting/combing.
Another advantage of the resistive combiner is that it is
frequency flat; down to DC as a matter of fact, with only circuit strays
associated with the layout and resistors to upset its high frequency
performance. In addition, both amplitude and phase will remain relatively
uniform over the frequency range. In fact, Minicircuits rates the ZFRSC-2050 as
meeting specifications from DC to 2 GHz.
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Resistive Splitter
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Inside the ZFRSC-2050. The three surface mount resistors
are 49.9 ohm, 1% parts.
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Indeed, as Minicircuits data sheet says, this device has very
flat splitting loss, changing less than 0.02 dB over the 1.8 - 30 MHz range.
Splitting Loss - 50 Ohm Termination on Unused Port
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One problem with the resistive splitter is that when the unused port is not
terminated with 50 ohms, there's a considerable shift in power delivered to the
other port, as seen in the following plots. Whether this is a problem depends on
your use of the splitter/combiner and whether the unused port is ever terminated
by something other than a precision 50 ohm load.
Open Circuit on Unused Port |
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Short Circuit on Unused Port |
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The port-to-port isolation is, in fact, equal to the splitting loss, which
should be evident upon examination of the schematic diagram. The device is
perfectly symmetrical, so the port-to-port isolation equals the splitting loss.
The plot below shows port-to-port isolation, with the common
port terminated with a 50 ohm precision load. I won't bother to show what
happens when the common port is terminated with a short or open circuit,
because the plot is identical with the splitting loss under the same
termination.
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Minicircuit ZFSC-2-1W is a hybrid transformer based
splitter/combiner, with a useful frequency range from 1 MHz to 750 MHz.
I thought it would be interesting to see the size and type
of ferrite core used in the ZFSC-2-1W, but when I opened the cover, I received a
surprise—the printed circuit board is coated with silicon rubber.
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Interior of ZFSC-2-1W
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The splitting loss is quite flat over the 1.8 - 30 MHz range and well within the
specification.
Splitting Loss with Unused Port Terminated with 50 Ohm Precision Load |
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If the unused port is terminated with a short or open, the splitting power stays
close to 3 dB, unlike the resistive splitter.
Splitting Loss with Unused Port Terminated with Open Circuit |
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Splitting Loss with Unused Port Terminated with Short
Circuit |
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Likewise, the ZFSC-2-1W hybrid transformer splitter has much better isolation
than the resistive combiner and the isolation is less sensitive to how the
common port is terminated, at least as long as the termination is not a short or
open circuit.
Common Port Terminated with Precision 50 Ohm Load |
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Common Port Terminated with Open Circuit |
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Common Port Terminated with Short Circuit |
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Common Port Terminated with Precision 75 Ohm Load |
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Common Port Terminated with Precision 25 Ohm Load |
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RCA VH476 CATV
Splitter
I also looked at an inexpensive splitter intended for
cable television use. The particular one I examined has the RCA label and is
said to be usable from 5 MHz to 900 MHz, model VH476.
Although used in 75 ohm applications, the splitter can be
used in a 50 ohm system, but with a somewhat reduced bandwidth.
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Interior of VH476 CATV splitter. The core is a single
hole ferrite bead.
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I'll just show two plots for the VH476. Splitting loss is not terribly bad, 3.6
dB plus or minus .01 dB over the HF amateur bands. However, if the unused port
is not terminated with 50 ohms, the low frequency splitting loss increases
significantly. This suggests the VH476 would not be a good choice for an HF
receiver multi-coupler.
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Port-to-port isolation also leave a great deal to be desired, particularly at
lower frequencies. The most useful part of the VH476 might be the
enclosure, which could be used to hold a different core. Of course, this assumes
you like Type F connectors.
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Wilkinson Lumped Element
Combiner
Although the 6 dB hybrid couplers described above have more than decent
isolation and bandwidth performance, at least as long as a small binocular
core is used, the question has been raised by Geoff, GM4ESD, as to whether
the ferrite core will be a contributor to intermodulation distortion and
whether the level of IMD will prevent properly measuring very high IP3
devices, such as the Mode H mixer developed by G3SBI. A Mode H mixer can
have an IP3 in the +40 to 50 dBm range and hence requires a test
signal with an IP3 at least 6 dB and preferably 10 dB greater.
The IP3 data above suggests that a small binocular core combiner will be
adequate to measure a device with an IP3 of +40 dBm or less, at least at 14 MHz.
We have reason to expect that at lower frequencies, IP3 generation in the
ferrite core will increase.
Although larger ferrite cores will certainly alleviate the IP3 problem, a
different approach is to remove the ferrite totally and go with a lumped
Wilkinson splitter/combiner using air core inductors.
The main concerns a Wilkinson combiner present are (a) relatively poor
port-to-port isolation; and (b) narrow bandwidth.
The narrow bandwidth issue can be resolved by building a separate coupler for
each amateur band. I found close to 30 dB isolation in the Wilkinson combiner I
built today for the 14 MHz band, which is 10 dB or more above my expectation.
The Wilkinson coupler I built is shown schematically below. You can compute
the L and C values or you may wish to use the very handy on-line Wilkinson
coupler designer at
http://my.athenet.net/~multiplx/cgi-bin/wilk.main.cgi.
The 800 nH inductors are 10.5 turns of No. 14 enamel magnet wire, wound
around a 0.5" mandrel, close spaced. I then stretched the inductors to measure
800 nH, measured at 25 MHz with an HP 4342A Q-meter. The three capacitors are
paralleled polystyrene fixed components with 8-60 pF trimmers for fine
adjustment. (120 pF plus the trimmer for the 161 pF caps, and a 270 pF
plus the trimmer for the 320 pF.) The 100 ohm resistor is two 49.9 ohm, 1/8th
watt, 1% resistors in series.
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Wilkinson Combiner - component side view
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Connector side.
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The power split is quite close to the theoretical 3 dB. In the two plots
below, the unused port is terminated with a 50 ohm precision load. Both ports
are quite close to each other in level.
The data below is taken with an HP8752B vector network
analyzer, using the combiner as a splitter. Since the device can be operated in
either direction, i.e., as a way to combine two sources into one or to split one
source into two outputs, the data is directly applicable to the combining mode,
although taken in the splitter configuration.
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When the unused port is terminated by an open circuit or a short circuit, the
target port shows more of an effect than for the ferrite core splitters.
Still, however, the loss stays reasonably close to 3 dB, for either an open or
short termination.Open circuit on un-used port |
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Short circuit on un-used port |
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The final plot shows the port-to-port isolation with the common port terminated
in 50 ohms. The data shows a more than respectable 29 dB isolation, with 25 dB
or greater isolation over a bandwidth of ±600 KHz.
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25 to 30 dB port-to-port isolation is unlikely to be adequate for high IP3
applications. However, if the two ports are further isolated with, say, 20 dB
pads, then the net port-to-port return loss is 85 dB, which is more than
respectable. Of course, the extra 20 dB pads may not be acceptable, depending on
the available power and the desired input power to the device under test. |
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Minicircuits ZHL-3A Amplifier Conversion Loss
Geoff, GM4ESD, has asked about the intermodulation
performance of these combiners, in particular those constructed with the
small BN43-2402 core.
Considering the typical IMD setup as illustrated below,
usable to test an amplifier. (A similar setup is used for receivers and mixers,
but the frequency spacing and how the output intermodulation is measured must be
modified.) Mini-Circuits publication "Modern Amplifier Terms Defined" note
http://www.minicircuits.com/pages/pdfs/amp3-4.pdf provides useful guidance
in this regard, as does Mini-Circuits publication Improve Two-tone, Third Order
Testing,
http://www.minicircuits.com/pages/pdfs/mxr1-18.pdf.
The four main potential sources of intermodulation in this
test setup are:
- The device under test
- The combiner
- The ZHL-3A amplifiers
- The R3463 spectrum analyzer
In theory any part of the setup is susceptible to IMD
product generation, down to and including the connectors and cables.
(Nickel plated connectors are bad, for example.) However, at levels normally
measured in amateur radio applications, we are concerned with the four sources
identified above.
The R3463 spectrum analyzer can be removed from the list
of potential IMD concerns if we pay careful attention to its input signal level.
When intermodulation products are observed on the spectrum analyzer, add 10 dB
attenuation. If the IMD products are generated within the spectrum
analyzer, the IMD products will decrease 30 dB; if they are generated elsewhere
in the test setup, they will drop 10 dB. Ultimately, of course, the spectrum
analyzer may be the limiting factor in measuring IMD, but we can normally
identify this limit by observing the change in IMD products when the input
attenuation is altered.
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In this web page, there is no separate "device under test' as
we are concerned with measuring the IMD contribution of the combiner itself.
This leaves, therefore, one potential incidental contributor to analyze; IMD
created in the two ZHL-3A amplifiers. Looking at the test setup, it should be
apparent that the signal from one generator/amplifier chain appears at the
output of the second ZHL-3A amplifier, reduced in level by the combiner's
port-to-port isolation. All amplifiers can act as a mixer, creating an
intermodulation product between its output and any signal coupled back into its
output port, as shown conceptually below.

The ratio between the incident signal B and the output IMD
product is the "conversion loss." If the conversion loss and the
directional coupler's port-to-port isolation are known, it is a simple matter to
compute the expected IMD level and IP3 intercept. In general, the conversion
loss is not constant with frequency and applied levels, so caution must be
exercised in applying data taken at one level and frequency to other levels and
frequencies.
To measure the conversion loss, we inject a known level
test signal into the amplifier's output port, while operating the amplifier at
its normal power level. Obviously some care must be taken to avoid damaging the
test equipment or amplifier during these measurements and the test setup should
also avoid introducing additional non-linearity.
The block diagram below show the test setup I used to
measure the ZHL-3A's conversion loss. The ZFDC-20-2 directional coupler provides
a 20 dB isolated connection to the amplifier under test. Additional protection
of the test probe signal is provided with the 6 dB attenuator, which guarantees
the probe amplifier sees at least a 12 dB return loss (1.67 :1 VSWR). We
can also measure the amplifier under test's output return loss with this setup.
Chain A and B both are set to provide 1 watt (+30 dBm) at
the output of the associate ZHL-3A amplifiers. At Amplifier A's output
port, Chain B's signal level is reduced by 26 dB to a level of +4 dBm.
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The spectrum analyzer plot below shows the result.
First, we note that the probe signal level is -47 dBm. To
convert this to the amplifier output port level, we subtract the 40 dB
attenuation between the amplifier output and the spectrum analyzere, and find
the level is -7 dBm. Since the applied signal level is +4 dBm, we compute the
ZHL-3A's output return loss as 11 dB, or an output VSWR of 1.78. Mini-Circuits
specification for the ZHL-3A is a VSWR of 1.65, or a return loss of 12.2 dB.
An intermodulation product can be seen a few dB above the
noise level on the high side. It is approximately 40 dB below the output probe
signal, or 51 dB below the output probe signal applied to the amplifier under
test, after we add the 11 dB measured return loss.
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Hence, we measure the ZHL-3A's conversion loss as -51 dB with respect to the
applied unwanted signal level, measured at the ZHL-3A's output port.
As mentioned, the conversion loss can be used to estimate the
intermodulation level and IP3 contribution of mixing in the ZHL-3A amplifier.
Suppose the combiner has the following specifications:
• Coupling loss = 3 dB
• Isolation = 25 dB
Assuming both amplifiers operate at 1 watt (+30 dBm)
output, the unwanted signal at one amplifier deriving from the second amplifier
is +5 dBm. With a conversion loss of 51 dB, each amplifier will have an IMD
product output of -46 dBm at its output port, or -49 dBm at the combiner output
port.
The desired signal at the combiner output is +27 dBm, so
the IMD product at -49 dBm is 76 dB below a single tone. Recast in the form of
IP3, we may compute it as +27 dBm + 76dB/2 = +65 dBm.
There's a complicating factor in this, in that both
amplifiers generate an IMD product which then add based at the combiner's
output based their relative amplitudes and phases. If they add in the worst
case, the IP3 will be reduced 6 dB; if they happen to be of the correct
amplitude and phase to cancel, then the IP3 can be improved by 20 dB or more.
For a worst case estimate, therefore, we can say that this test case will have
an IP3 of around +59 dBm or better.
The IP3 figure can be improved by improving the combiner
isolation, either with a better combiner or with attenuation between each
amplifier's output port and the combiner input. |
15 MHz Low Pass
Filter
I should add that the low pass filters following each amplifier are necessary as
otherwise harmonics generated by the signal generator and/or the ZHL-3A
amplifiers will mix and create erroneous IMD products with potentially large
errors.
The amplifiers I use are Chebyshev, 15 MHz cutoff
frequency, built on the "universal filter board" sold by W8DIZ at
www.kitsandparts.com. I designed the
filters with AADE Filter Designer software, available free at
http://www.aade.com/filter32/download.htm. I wound the inductors on T50-6
cores and adjusted their values to the design target by adjusting the turn
spacing, measuring the values at 25 MHz with an HP4342A Q-meter. After
adjustment, I applied a liberal coating of Q-dope to secure the windings in
place. The capacitors are polystyrene. In theory, the powdered iron cores can
also generate IMD, although they are less of a concern than ferrite cores in
this regard.
The resulting filter design as shown in the AADE design
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Completed filter mounted in the lid of a Hammond die-cast
enclosure
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Filters - outside view
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The figure below shows both filters response over the range 1-100 MHz. With the
exception of about 8 dB in ultimate rejection, the two filters track closely.
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The theoretical response matches the measured response until the component
imperfections and stray leakage level is reached.
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IP3 Performance
of Combiners
I used the test setup below to collect the combiner IP3
data.
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Wilkinson Combiner
The Wilkinson combiner should contribute no excess
intermodulation products, as it has only air-core inductors. (At some level, air
is non-linear, as seen in the Luxembourg effect, but we are way below
those power levels in this case.)
The spectrum analyzer screen capture below shows very
small IMD products visible at about -72 dB from a single tone. The single tone
level at the spectrum analyzer is -14.5 dBm, or +25.5 dBm at the combiner
output. The IP3 is thus +25.5 dBm + 72/2 = +61.5 dBm.
This number is essentially identical with the estimate we
made of the IP3 level resulting from the ZHL-3A amplifier IMD, as the Wilkinson
combiner numbers were the ones used in that calculation. Hence, we can say that
the Wilkinson combiner with air core coils contributes no measurable
intermodulation at the level of our ability to resolve with this test setup.
Hence our initial expectation of no excess IMD is confirmed.
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Mini-Circuits ZFSC-2-1W Combiner
The spectrum analyzer screen capture below shows an IMD
product about 72 dB below a single tone. The single tone power at the combiner
output is +27 dBm, so the IP3 is +27 dBm + 72/2 = +63 dBm. At 14 MHz, our
earlier measurements show the ZFSC-2-1W combiner has about 36 dB port-to-port
isolation, so we estimate the ZHL-3A amplifier contribution to IP3 will be
around +70 dBm. Hence, the +63 dBm IP3 for the ZFSC-2-1W combiner is plausible.
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6 dB Coupler Design 8 (Ferrite bead core)
The spectrum analyzer screen capture shows no resolvable
IMD product greater than 74 dB below a single tone. The output power at the
combiner common port is +24 dBm, so the IP3 is greater than +24 dBm +
74dB/2 = 61 dBm.
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6 dB Coupler Design 1 (Ferrite binocular core)
The spectrum analyzer screen capture shows no resolvable
IMD product greater than 74 dB below a single tone. The output power at the
combiner common port is +24 dBm, so the IP3 is greater than +24 dBm + 74/2 = 61
dBm.
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6 dB Pad Combiner
Since the ZHL-3A amplifiers have rather good conversion
loss, I tried connecting the two amplifier output ports together with a simple
BNC "tee" connector, with a 6 dB pad at the output of each amplifier. As the
image below shows, there are no IMD products visible at 70 dB below a single
tone output. At the combiner output, the power level is +20 dBm, so
the IP3 is greater than +20dBm + 70dB/2 = +55 dBm.
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3 dB Pad Combiner
Taking the resistive combiner one step further, I replaced
the 6 dB pads with 3 dB pads. As the spectrum analyzer image shows, IMD products
are clearly visible at (worst case) -56 dB from the single tone level. The power
out of the combiner is +23 dBm, so the IP3 level is +23dBm +56/2 = +51 dBm.
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