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518 KHz Bandpass Filter

My friend, Ron, K8AQC, has experienced intermodulation interference when receiving NAVTEX signals at 518 KHz. NAVTEX means "navigation text" and is a means of distributing weather and navigation information to ships using direct printing technology. The modulation mode is FEC (forward error correction) and can be decoded with software or hardware used for amateur radio AMTOR work. There's more detail at http://www.beaconworld.org.uk/files/navguide.pdf if you are interested. And there's a nice free NAVTEX decoder for Windows computers available at http://www.frisnit.com/navtex/?id=decoder.

I designed and built a 4-section coupled resonator filter for Ron, center frequency 518 KHz, design bandwidth 20 KHz. A bandpass input filter, of course, will only reduce intermodulation created in the receiver. It won't do anything to remove intermodulation caused externally—the proverbial "rusty bolt" intermodulation source.

The filter uses the same design approach and printed circuit board and enclosure as other Z10010 bandpass filters.

The three plots below show the filter turned out quite well and match the predicted performance. The main difference between predicted and as-built measured is that I tuned the filter to provide a flatter response in the passband. The  result is a slightly greater insertion loss (less than 1 dB increase). And, as usual, the ultimate rejection at frequencies far from the passband differs from predicted, due to stray coupling, distributed capacitance in the inductors, change in inductance with frequency and other real world factors absent from the design software.


The filter schematic is shown below. Click on the image or here to see a full-size PDF of the schematic with component values. I used AADE Filter Design version 4.4 to design the filter and predict the frequency response. I can't say enough good things about this program. It's free and will design almost any LC filter known to man.

 

 

 

Predicted Response

Measured Response

 

Predicted

Measured

Predicted

Measured